Home > go green > How Do You Convert a Plastic Water Bottle Into Recycled Plastic?

How Do You Convert a Plastic Water Bottle Into Recycled Plastic?

As an environmentally-friendly promotional products marketer, we sell hundreds of thousands of recycled plastic water bottles, pens, lanyards, flying discs, plastic bags, memo boards and more each year.

I wanted to include some images to help my customers and readers to better understand how we can go from a clear soda bottle or water bottle, and turn it into another bottle – or into a pen, for that matter.

Since eco-friendly promo products are what we sell, we tend to take the entire process for granted, as do many of my clients…but the process is amazing.

First, plastic bottles are collected by waste collector and/or recycling centers

Next,  the bottles are usually taken to a centralized material reclamation facility, where they are separated by the type of material (HDPE, PET or PVC).  This can be done by machine or by actual people –sometimes both ways.

These bottles are then compressed into blocks, which are taken to a specialized facility then grinds the plastic into small chips.  It will then go through a process where the paper labels, dirt and other waste are removed during a spin and heat cycle.

The chips are then converted into small plastic pellets, where they are processed either as food-grade pellets (clear) or non-food grade, where factories can purchase them for re-use, in such items as new bottles, carpet, plastic furniture, clothing, medical equipment, plastic bags or film and thousands of other products. Click on the link to the right to see hundreds of promotional products made from recycled plastic.

Did you know that approximately 2.5 billion pounds of bottles were recycled in 2010?

Plastics are petroleum-based, so we can do better in increasing plastic recycling…and supporting companies that use recycled plastics.

We must do better.

Here’s to a greener tomorrow, today.

converting plastic soda bottles to recycled plastic

Step 1: Gathering Plastic Bottles For Recycling

recycling plastic bottles

Step 2: Grinding Down Bottles Into Chips

recycling plastic bottles

Step 3: Grind Down More Into Smaller Chips

convert plastic bottles to plastic pellets

Step 4: Convert to Plastic Pellets: Non-Food Grade

convert plastic bottles for recycled plastc promo items

Step 5: Convert to Plastic Pellets: Food Grade

Thank you to my friends at Custom Polymers PET for their fine images.

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Robert Piller, president of Eco Marketing Solutions, is experienced in green marketing campaigns and recycled promotional products.  He has worked to help plant over 25 million trees through his live tree seedling gift program over the past dozen years.  His company’s website, EcoMarketingSolutions.com, features over 25,000 eco-friendly promotional items in all price ranges, for any business or organization interested in going green. The site’s handy search tool helps you easily find biodegradable, organic and recycled imprinted promotional items in your price range and time frame.

You can also reach him by email (robert (at) ecomarketingsolutions.com) or comment on his blog postings at GreenSpotBlog.com or below at his Twitter link.

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  1. Water Bottle is Cool
    January 27th, 2012 at 04:50 | #1

    Use glass water bottles instead of plastic ones. Environmentally friendlier and better water taste. And you will not have to bother with recycling.

  2. February 6th, 2012 at 08:21 | #2

    Yes, glass water bottles are making a huge comeback. In fact, we offer dozens of custom printed water bottles with logoed at this link: http://ecomarketingsolutions.com/bottles-glass.htm

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